High-reach forklifts are changing the way we store goods by maximising vertical storage and productivity. These special machines lift and move heavy loads to high levels, they are a must have in modern distribution centres. This article looks at the capabilities, benefits and applications of high-reach forklifts and how they can help optimise efficiency and safety.
Forklifts
What is a Forklift?
Forklifts are commonly used in warehouses to lift and transport materials over short distances, especially in tight spaces. These powerful machines are a powered, wheeled industrial truck with a mast and forks that allow them to lift loads. The operator controls the forklift to move goods efficiently, it’s an essential tool for handling bulky loads and maximising productivity in the warehouse.
Types of Forklifts
There are many forklifts, each for a specific application. The choice depends on the model, lift capacity, lift height and available storage space. Knowing the different forklifts, including those used to lift to high elevations, will help you choose the right machine for your business.
| Type | Typical Application |
| Counterbalance Forklifts | General tasks |
| High-Reach Forklifts (e.g., Stand-up Pantograph Reach Trucks, Sit-on Moving Mast Reach Trucks) | Narrow aisle environments |
Forklifts in Warehousing
Forklifts are essential in warehousing for efficiency and safety. They enable efficient handling of goods, maximising the use of vertical storage space by accessing high shelves. By using the right forklift, such as a high-reach forklift for narrow spots, suppliers can optimise their operations, increase throughput and reduce handling times. Forklifts are designed to improve and streamline processes in distribution centres.
High-Reach Forklifts
What are they?
High reach forklifts can lift bulky loads to extreme heights that traditional counterbalance forklifts can’t reach, making them essential in warehouses that optimise vertical space. They are used with high rack systems, as they can reach heights that traditional forklifts can’t. Their main purpose is to move goods efficiently in narrower aisles.
Their Benefits
The benefits of high reach forklifts are many, mainly around space and productivity, especially in tight spaces. These forklifts efficiently lift and retrieve loads from up to 13 meters high. They can operate in narrow aisles so you can store more densely, reducing space. The efficiency gains from using a high reach forklift can reduce handling times and increase performance even more.
Applications in Warehousing
High reach forklifts are used in warehouses for many applications. They are mainly used in facilities that need to optimise vertical space by lifting pallets onto high rack systems. They are also designed to operate in tight areas, making them ideal where space is tight. The operator can safely and efficiently lift and retrieve goods from high elevations up to 13 meters, enhancing overall efficiency and safety.
High Reach Trucks vs Other Forklifts
High Reach Trucks vs Counterbalance Forklifts
High reach forklifts and traditional counterbalance forklifts are very different in design and application. Standard forklifts have weight in the back to offset the load being lifted, they are stable but not suitable for confined spaces. They are designed to operate in tight areas and reach high levels. The forklift is chosen based on the layout and the ability to operate in tight spaces to maximise vertical storage.
High Reach vs Reach Trucks
Both types are used in warehouses but there are key differences. High reach forklifts are better in environments where high shelves need to be reached. Stand-up pantograph reach trucks and sit-on moving mast reach trucks are types of high reach forklifts that further enhance manoeuvrability.
| Feature | Reach Trucks |
| Lifting Height | Can lift loads to greater heights. |
Choose the Right Forklift for Your Business
Selecting the right equipment for your business requires careful consideration of many factors. Evaluate the lift capacity and lift height needed for your operations. Consider the aisle width and whether you need a forklift that can operate in tight spots. Safety features, operator comfort, and maintenance requirements are also important when deciding the best forklifts are ideal for warehouses and distribution.
| Priority | Type |
| Vertical Storage | High Reach Forklift |
Productivity with High Reach Forklifts
Space Saving
High reach forklifts are designed to save space, they are a must have in modern distribution centres. They lift heavy loads to high elevations, heights that counterbalance forklifts can’t reach, ensuring efficient storage. By using them you can increase storage capacity without expanding your footprint.
Productivity
The benefits go beyond space saving; they also increase operational efficiency. These forklifts are designed to lift and retrieve loads in tight aisles, reducing the aisle width for maneuvering. The operator can move goods faster and more efficiently, increasing overall productivity. High reach forklifts are used to streamline processes and reduce handling times, particularly in tight spots.
Training and Safety
Proper training is essential for safe operation in the work zone. Operators must be trained on the specific controls and safety. Make sure operators understand how to safely lift items at high elevations and in narrow warehouse aisles. Follow strict safety protocols to prevent accidents and ensure a safe working environment.
High Reach Forklift Future
Technology
Technology will further improve high reach forklifts designed to lift loads efficiently. Automation and integration with management systems (WMS) will increase efficiency and accuracy. Expect to see more advanced sensors, navigation systems and ergonomic improvements that will help the operator, making these forklifts even more versatile and essential in the warehouse.
Environment
Environmental considerations are becoming more important in forklift design and operation. The demand for electric high reach forklifts is growing, driven by the need to reduce emissions and be more sustainable. Electric forklifts offer lower operating costs and reduced noise pollution, making them an environmentally friendly option for a modern warehouse.
Warehousing and Forklift Technology Future
Those two go hand in hand together. As suppliers try to save space, narrow aisle type of forklifts designed with high reach will become ever more important. Battery, automation and advanced safety features will make high reach forklifts even more essential in the warehouse environment.