Telehandlers – also known as telescopic handlers – are incredibly versatile machines used across various industries. You’ll find them being used left right and centre in construction, agriculture and all sorts of other sectors. Operating a telehandler safely requires proper training, knowing your machine’s capabilities inside out and following some pretty strict safety rules. This guide is all about providing you with the essential tips and tricks for operating a telehandler safely and efficiently.
Getting to Know Your Telehandler
What is a Telehandler
A telehandler is basically just a super versatile piece of kit that’s got a telescopic boom which lets you lift all sorts of heavy stuff to pretty impressive heights. Unlike a standard forklift, a telehandler lets you function as a crane, a forklift or even a work platform if you’ve got the right attachment – which is pretty handy if you ask me. That’s why they’re so popular in construction sites and agriculture – it lets you handle all sorts of material handling tasks across even the most uneven terrain.
Telehandlers vs Forklifts: What’s the Difference
So, you’ve probably already heard of forklifts and telehandlers being used to lift and move heavy stuff, but there’s a pretty key difference between the two. A forklift generally just lifts loads straight up and down, whereas a boom-type telehandler can extend a load both up and out using its telescopic boom. That gives it a lot more reach and flexibility, which makes it perfect for uneven ground and all sorts of hard-to-reach areas with a teleporter. Forklifts, on the other hand, are smaller and more compact, making them way more useful for tight spaces.
When are Telehandlers Used in Construction & Agriculture
Telehandlers are all over construction sites and agriculture because of their versatility. In construction, they’re used to lift heavy materials up to high work sites, position steel beams and even double as a mobile crane. In ag, they’re used for all sorts of things like moving bales of hay, loading pallets of seed and loading up fertilizer. The fact you can swap out attachments like forks, buckets or work platforms makes them even more useful across these industries – including back in Australia where they’re super popular.
Licensing & Supervision Requirements
What’s Involved in Getting a Telehandler License?
To operate a telehandler safely, you need to get the right training and meet all the licensing requirements. The rules are different depending on where you are, but basically, you’ll need to do a training course with a Registered Training Organisation (RTO) to get certified. That’ll teach you all about safe operation, occupational health and safety, and all about the safety standards you need to follow. Employers and operators need to make sure everyone who’s going to be using a telehandler has got the right credentials before they even get started – which is a pretty big deal.
Why is Good Supervision so Crucial?
Good supervision is vital when it comes to operating machinery like a telehandler – it’s a big part of keeping everyone safe and making sure all the safety protocols are being followed. A good supervisor will be on hand to guide operators, keep an eye on things, make sure all the rules are being followed and deal with any potential hazards as soon as they pop up. That way you can get the best out of your telehandler, and also make sure you’ve got a safe and healthy working environment on site.
Getting the Right Training & Certification for Operators
Training and certification are pretty much a must for any telehandler operator. These programs will teach you all about the machinery itself, how to control it safely, how to handle loads, do those pre-operation safety checks, and what to do in case of an emergency. And when you get certified, you’ll know that you’ve got the skills and knowledge to operate that telehandler safely and competently, which is a big plus for safety and productivity.
Safety Tips for Operating a Telehandler
Checking Your Telehandler Before You Go
Before every use, it’s essential to do a thorough pre-operation check on your telehandler to make sure it’s safe to use. That involves checking all the basics like fluid levels, tire pressure, fork condition and all the controls are working properly. You should also give the telescopic boom a good once-over to make sure it’s not damaged or worn out. And don’t forget to check that the rated capacity of the machine is clearly marked and understood – and always consult the manual for any specific maintenance and inspection requirements.
Common Safety Risks & How to Avoid Them
Telehandlers can present all sorts of safety risks – rollovers, load instability and collisions are just a few. To stay safe, you should always be operating on stable ground, never exceed the manufacturer’s load capacity, and be super aware of any overhead obstructions. And if you’re out on uneven ground or travelling with a load, just slow down and lower the boom – it’ll reduce your chances of tipping over. Proper training and sticking to all the safety rules will keep you safe and accident-free.
Best Practices for Safe Operation
Sticking to best practices is pretty much the key to safe telehandler operation on construction sites. Here are a few things to keep in mind:
- Always wear a seatbelt when operating heavy machinery.
- Keep three points of control
- Use a spotter when you can’t see what’s going on
- Lower that boom when you’re on the move and try not to make any sudden movements
- Understand how the different steering modes work (two wheel, four wheel, crab) – it’ll help you get around uneven terrain
- Make sure you’re doing regular maintenance and sticking to all the safety regulations.
Tips for Operating a Telehandler Efficiently
Understanding Load Capacity and Stability
To work a telehandler safely and efficiently, operators must understand load capacity and stability – just doing so will save you from loads of trouble. Exceeding the machine’s rated capacity is a recipe for disaster, so make sure you always check the manufacturer’s manual to get the lowdown on load limits for each model. Before you start, make sure the terrain is as flat as possible and that you’re not on a slope that’s going to tip the machine over – adjust the boom angle as needed to keep things stable, as extending the boom will shift the centre of gravity.
The Art of Maneuvering a Telehandler
You can’t just throw a telehandler around a worksite without some skill – you’ve got to know how to handle it if you want to stay safe and get the job done efficiently. Operators need to be comfortable in all steering modes – two-wheel, four-wheel and crab steer – if they’re going to navigate tight spaces and tricky terrain. Just remember, smooth is best, and don’t be jerky with the controls – especially when you’re lifting or moving heavy loads. If you’re working in a tight spot or can’t see what’s going on, get a spotter in there ASAP to keep things from getting out of hand.
Keeping Your Telehandler in Top Condition
Telehandlers only run well – and last long – if you keep them well-maintained and ensure their hydraulic systems are in good condition. That means regular checks on the fluids, the tyres and the boom components – and a good clean and lubrication every now and then. Don’t leave things to chance – sort out any mechanical issues as soon as you spot them, and don’t be afraid to get some outside help if you need it. A well-maintained telehandler not only works better, but it’s way less likely to leave you stranded on site – or with a massive repair bill to pay.
Conclusion
Recap of the Essentials of Safe Operation
To use a telehandler safely, it’s not just a matter of following the rules – you’ve also got to know what you’re doing, do a bit of prep before you start, and stay on your toes. Operators must know the machine’s limits, operate within those limits, and watch out for the hazards that are out there – and, of course, keep the old girl well-maintained. That’s the key to safe operation, and also keeping workers safe in the construction and ag industries – even in Australia.
The Last Word on Telehandler Operation
Telehandlers are great – but they’re not foolproof, and if you want to get the best out of this loader, you need to know how to use them right. That means training up, doing a bit of prep and looking after the machine. By following these best practices, you’ll keep risks to a minimum and get the job done. Stay up to speed with the latest safety regulations and best practices, and you’ll be a pro in no time.
Learning Resources to Help You Get it Right
If you want to stay ahead in the telehandler game, there are loads of resources out there to help you learn and improve. Have a think about signing up for some advanced training with an RTO – or just read the manual to get a better understanding of the machine. Stay on top of the latest safety news and best practices with industry mags or online resources. The more you learn, the safer and more competent your telehandler handling will be.